EPM (Engineering Project Manager) V177 MOPF
Plastic Omnium
Schlagwörter
Skills
MS-Power Point, Excel, Word, Project, Lotus Notes, Catia V5, GamS (BMW), SAP, KEOPS (PO) Database, OEM, FMEA, Doorpanel, chrome, Tais, PQM, gAMS, GEEK, Interface, CAD, quality control, uptime, Window Frames, B-pillars, Sepro Robot systems
Projekthistorie
05/2020
-
05/2020
Development of front and rear bumper.
Leading a team of 6 (Design Engineer, tool engineer, materials, logistic, packaging engineer SQE), In
charge of development budget. Development of V177 Mopf front and rear bumper till W4 Release.
Development of V177 Mopf front and rear bumber up to W4 Release.
Responsible of the Change-management.
Leading a team of 6 (Design Engineer, tool engineer, materials, logistic, packaging engineer SQE), In
charge of development budget. Development of V177 Mopf front and rear bumper till W4 Release.
Development of V177 Mopf front and rear bumber up to W4 Release.
Responsible of the Change-management.
05/2020
-
05/2020
Projectmanager, Porsche J1 rear-Spoiler
Samvardhana Motherson Innovative Autosystems B.V.
leading an entire team.
05/2020
-
05/2020
Projectmanager
Grupo Antolin; Eugen Wexler GmbH; Dr. Schneider
startup of US plant (industrialization and quality management-APQP, QM Run and rate, P and
D-FMEA)
* Eugen Wexler GmbH , Lauf an der Pegnitz (US Injection Molding Plant Start up, Quality
management (APQP) engineering changes, technology transfer and logistics-worldwideóUS)
* Zimmermann Formenbau USA, "Formservice" INC, Georgia (Startup US operation)
* Bertrandt USA, Inc., Module Manager (for BMW Spartanburg, SC) for all Series cars: E71, E70,
F15(X5), F16(X6), IP, Head liner, door panel, pillars. Center console and glove box.
Development after SOP of: F26(X4), F15(X5), F16(X6), Headliner, Doorpanel, Trunktrim and
Carpet, engineering changes, technology transfer (headquarter =>US.)
* Bertrandt Germany, Contractor BMW (Start up Assembly line X4 (SUV)
* SE-Team Manager Interior, F26 (X4), Headliner, Doorpanel, IP. Program transfer to Spartanburg,
SC USA
* Magna, Decostar , GA USA-Launch: BMW F25 Exterior (Motor Sport, Body Side Molding)
* Magna, Innertech , Spartanburg, SC USA-Launch, BMW F25 Interior ( IP , Pillars, Headliner)
Development in Germany transfer into the US plant and start up.
* Rehau, AL USA, GM and Mercedes Benz programs (Bumper and BODY SITE MOLDINGS)
* Dr. Schneider , MI USA-Plant-Launch, Mercedes Benz, W164, W215 (Air Vents), Startup of entire
facility, leasing of manufacturing building, purchasing of KraussMaffei injection molding
machines, install of paint line, assembly liens, Motan material system and all necessary
equipment for injection molding.
* Dr. Schneider , Germany-Launch BMW E60, E61 (Window frames and Air vents handling of over
200 tools design to run in)
* Roechling, SC USA -Launch E70, E71 and Mercedes Benz M Class (Window frames, Pillars)
D-FMEA)
* Eugen Wexler GmbH , Lauf an der Pegnitz (US Injection Molding Plant Start up, Quality
management (APQP) engineering changes, technology transfer and logistics-worldwideóUS)
* Zimmermann Formenbau USA, "Formservice" INC, Georgia (Startup US operation)
* Bertrandt USA, Inc., Module Manager (for BMW Spartanburg, SC) for all Series cars: E71, E70,
F15(X5), F16(X6), IP, Head liner, door panel, pillars. Center console and glove box.
Development after SOP of: F26(X4), F15(X5), F16(X6), Headliner, Doorpanel, Trunktrim and
Carpet, engineering changes, technology transfer (headquarter =>US.)
* Bertrandt Germany, Contractor BMW (Start up Assembly line X4 (SUV)
* SE-Team Manager Interior, F26 (X4), Headliner, Doorpanel, IP. Program transfer to Spartanburg,
SC USA
* Magna, Decostar , GA USA-Launch: BMW F25 Exterior (Motor Sport, Body Side Molding)
* Magna, Innertech , Spartanburg, SC USA-Launch, BMW F25 Interior ( IP , Pillars, Headliner)
Development in Germany transfer into the US plant and start up.
* Rehau, AL USA, GM and Mercedes Benz programs (Bumper and BODY SITE MOLDINGS)
* Dr. Schneider , MI USA-Plant-Launch, Mercedes Benz, W164, W215 (Air Vents), Startup of entire
facility, leasing of manufacturing building, purchasing of KraussMaffei injection molding
machines, install of paint line, assembly liens, Motan material system and all necessary
equipment for injection molding.
* Dr. Schneider , Germany-Launch BMW E60, E61 (Window frames and Air vents handling of over
200 tools design to run in)
* Roechling, SC USA -Launch E70, E71 and Mercedes Benz M Class (Window frames, Pillars)
01/1986
-
05/2020
Toolmaker
Schiel Injection-molding and Tool shop
01/1982
-
05/2020
Toolmaker
Elektrokeramische Werke Hermsdorf
03/2019
-
03/2020
EPM ( Engineering Project Manager)
Plastic Omnium
door panels and wheel arches (6 month in Aguascalientes, assembly plant).
Preparation and startup of series production including engineering changes and improvements.
Preparation and startup of series production including engineering changes and improvements.
06/2018
-
12/2018
Projectmanager, Porsche J1
SMIA, Michelau
Porsche) elect. rear-Spoiler development (hands-on Project management), in charge of cost,
timing, facility run in and contact to Porsche, leading of the entire team (Quality, logistics,
design processing, purchasing and sales).
* Project challenge reaching the milestones for SFN, EMT Note, TPT PVS and all Cubings.
* Project was handed over "ready for EMT N1)
timing, facility run in and contact to Porsche, leading of the entire team (Quality, logistics,
design processing, purchasing and sales).
* Project challenge reaching the milestones for SFN, EMT Note, TPT PVS and all Cubings.
* Project was handed over "ready for EMT N1)
05/2017
-
04/2018
Program manager
Grupo Antolin, Ebergassing
Grupo Antolin, Ebergassing , Austria, Development Center (Program-manager BMW G05 Trunk
trim all variants)
* Program manager BMW G05 Trunk trim all variants, technology transfer Europe/ USA,
prototyping
* Lead of variant Project managers, quality engineers, support of sales
* Design of plastic parts (Material, fit and function)
trim all variants)
* Program manager BMW G05 Trunk trim all variants, technology transfer Europe/ USA,
prototyping
* Lead of variant Project managers, quality engineers, support of sales
* Design of plastic parts (Material, fit and function)
05/2016
-
04/2017
Project Lead Engineer
IAC, Ebersberg R&D Center
all variants of Headliners (BMW G05)
First contact for OEM BMW SE Team Lead:
* Design of plastic parts and head liners including testing.
* Prototyping
* Specifications (Group Standards, BSPP)
* Change management
* Costs
* Feasibility
* IAC plant run in, Prestice CZ Republic
First contact for OEM BMW SE Team Lead:
* Design of plastic parts and head liners including testing.
* Prototyping
* Specifications (Group Standards, BSPP)
* Change management
* Costs
* Feasibility
* IAC plant run in, Prestice CZ Republic
01/2012
-
12/2014
Module Lead (Modul Leiter)
Bertrandt, SC-US
(Carpet, Load floor, Sound Insulators, Side covers, Pillars, Head Liners and certain metal brackets.)
Bertrandt, SC-US
* In charge for warranty related design changes, developed technical solutions using BMW
specific tools (Catia V5, Tais, PQM, gAMS and GEEK) within the standard designs and
manufacturing processes
o Performed analysis support for pre-series, series and field issues
o Droved root cause analysis of functional issues, prototyping
o Work w/ warranty data to define series solutions
o Worked closely with the seating suppliers (Fauresia) to define tooling assembly and
process solutions (Faurecia)
Bertrandt, SC-US
* In charge for warranty related design changes, developed technical solutions using BMW
specific tools (Catia V5, Tais, PQM, gAMS and GEEK) within the standard designs and
manufacturing processes
o Performed analysis support for pre-series, series and field issues
o Droved root cause analysis of functional issues, prototyping
o Work w/ warranty data to define series solutions
o Worked closely with the seating suppliers (Fauresia) to define tooling assembly and
process solutions (Faurecia)
01/2011
-
01/2012
SE-Team Manager , development of Interior parts for F26 (X4)
Bertrandt
position at BMW (Development center, FIZ)
* SE-team manager for Seats, Headliner, Pillars and Carpets
* Interface for a team of test engineers, Purchasing, CAD Design, Quality and design release
Engineers and other process partners
* Made sure the requirements of BMW are reached (Lastenheft/ BMW-specifications)
* Presentations to the BMW-Group about status of project, technical solutions in various boards.
* SE-team manager for Seats, Headliner, Pillars and Carpets
* Interface for a team of test engineers, Purchasing, CAD Design, Quality and design release
Engineers and other process partners
* Made sure the requirements of BMW are reached (Lastenheft/ BMW-specifications)
* Presentations to the BMW-Group about status of project, technical solutions in various boards.
01/2009
-
01/2011
Tooling Engineer
Injection molding tools and slush molding tools for IP
* Worked with manufacturing groups to utilize/standardize injection molding equipment and
technical capabilities of the organization to meet customer requirements
* Led the company in the development of new process methods, new equipment and tooling.
* Investigated and developed alternate materials and processes utilizing existing capital
* Established proper engineering methods for processing material to the new equipment and
process flows, equipment, materials and or labor contents
* Monitored all processes related to injection molding and stamping
* Worked with product design teams to formulate a manufacturing process
* Developed, evaluated, and improved manufacturing methods, product designs, material and
part fabrication, tooling, assembly and quality control
* Developed and led productivity improvements and all forms of lean manufacturing concepts to
support corporate safety and housekeeping standards
* Worked with equipment designers and suppliers to develop, retrofit, and improve a costeffective
production process of existing and new products
* Set detailed specifications and implemented production plans
* Utilized strong technical background to develop and improve production processes to increase
equipment efficiency and improve throughput
* Troubleshoot and resolved electrical and mechanical issues related to equipment/processes
* Collected and analyzed data to develop plans to improve material utilization, plant layout and
machinery efficiency and uptime. Identified, evaluated, and resolved problems applying
troubleshooting techniques related to customer complaints concerning part quality
* Worked with manufacturing groups to utilize/standardize injection molding equipment and
technical capabilities of the organization to meet customer requirements
* Led the company in the development of new process methods, new equipment and tooling.
* Investigated and developed alternate materials and processes utilizing existing capital
* Established proper engineering methods for processing material to the new equipment and
process flows, equipment, materials and or labor contents
* Monitored all processes related to injection molding and stamping
* Worked with product design teams to formulate a manufacturing process
* Developed, evaluated, and improved manufacturing methods, product designs, material and
part fabrication, tooling, assembly and quality control
* Developed and led productivity improvements and all forms of lean manufacturing concepts to
support corporate safety and housekeeping standards
* Worked with equipment designers and suppliers to develop, retrofit, and improve a costeffective
production process of existing and new products
* Set detailed specifications and implemented production plans
* Utilized strong technical background to develop and improve production processes to increase
equipment efficiency and improve throughput
* Troubleshoot and resolved electrical and mechanical issues related to equipment/processes
* Collected and analyzed data to develop plans to improve material utilization, plant layout and
machinery efficiency and uptime. Identified, evaluated, and resolved problems applying
troubleshooting techniques related to customer complaints concerning part quality
01/2008
-
01/2009
Program Manager
F25 Instrument Panel
Division), (Munich, Germany)
* Managed, Led and trained team members to plan and execute program activities as defined in
PDP.
* Led Cross Functional Program Team in execution Product Delivery Process (PDP) to ensure
product and process developments are consistent with established program objectives and
company needs. Maintained program budget - Design, engineering, tooling, program cost and
content
* Managed, led and trained team members on Customer and Supplier Advanced Product
Quality Planning (APQP), and Sample Submission Approval Activities, for assigned programs.
* Managed, led and trained team members to lead internal program cost reduction and continual
improvement activities
* Managed, Led and trained team members to plan and execute program activities as defined in
PDP.
* Led Cross Functional Program Team in execution Product Delivery Process (PDP) to ensure
product and process developments are consistent with established program objectives and
company needs. Maintained program budget - Design, engineering, tooling, program cost and
content
* Managed, led and trained team members on Customer and Supplier Advanced Product
Quality Planning (APQP), and Sample Submission Approval Activities, for assigned programs.
* Managed, led and trained team members to lead internal program cost reduction and continual
improvement activities
01/2007
-
01/2008
Project Manager
Roechling Automotive
Engineering changes (BMW/ Mercedes) Purchasing of new molds and development of IM processes
(BMW/ Mercedes, Freightliner & VW) Tool shop sourcing, best prizing task, design change, T1, Run
In, raw material sourcing, FMEA, (D-FMEA, P-FMEA)
* Cycle time improvement
* Scrap reduction
* Downtime improvements
* Material flow improvements
* Make tooling recommendations based on samplings
* Process development
* Transferring of entire programs from Germany to the US
* Feasibility studies
* Design of EOAT, gate cutting concepts
* Education and training for molding technicians
* Troubleshoot molding related problems using established problem-solving techniques and
mentor/develop subordinates to do the same.
* (E70/71), Window Frames, B-pillars, Top shoulders (Injection Molding and Welding)
* Expansion tank (VW) Injection Molding and Welding
(BMW/ Mercedes, Freightliner & VW) Tool shop sourcing, best prizing task, design change, T1, Run
In, raw material sourcing, FMEA, (D-FMEA, P-FMEA)
* Cycle time improvement
* Scrap reduction
* Downtime improvements
* Material flow improvements
* Make tooling recommendations based on samplings
* Process development
* Transferring of entire programs from Germany to the US
* Feasibility studies
* Design of EOAT, gate cutting concepts
* Education and training for molding technicians
* Troubleshoot molding related problems using established problem-solving techniques and
mentor/develop subordinates to do the same.
* (E70/71), Window Frames, B-pillars, Top shoulders (Injection Molding and Welding)
* Expansion tank (VW) Injection Molding and Welding
01/2006
-
01/2007
Tooling Engineer, Injection Molding
Rehau, Inc.
* Qualification of new molds and processes
* Design reviews with tool shop, machine shop
* Feasibility studies
* Mold flow investigation: Establishing of gating, wall thickness, hot runner system, part design
and raw-material and other major figures
o Design of EOAT gate cutting concepts (tap gates, film gates till 650mm long)
o Documentation of all mold trials
o Cycle optimization for existing molds
o Optimization of material flow
o Education and training of injection molding technicians
o Participation in equipment selection and specification
o Developed programs to maintain equipment at peak operating performance levels
o Developed and evaluated process tooling and new mold start-ups, coordinating such
activities with engineering and tooling
o Application of SPC techniques to processing
o Make tooling recommendations based on samplings
o Participate in cost reduction efforts and
o Implementation of automation projects, (Gate cutter for film gates, inline masking and
taping).
o Total cost control for each project
o Responsible for specification of inline-offline equipment, molds, machines, dryers,
thermolators and other injection molding equipment
* Design reviews with tool shop, machine shop
* Feasibility studies
* Mold flow investigation: Establishing of gating, wall thickness, hot runner system, part design
and raw-material and other major figures
o Design of EOAT gate cutting concepts (tap gates, film gates till 650mm long)
o Documentation of all mold trials
o Cycle optimization for existing molds
o Optimization of material flow
o Education and training of injection molding technicians
o Participation in equipment selection and specification
o Developed programs to maintain equipment at peak operating performance levels
o Developed and evaluated process tooling and new mold start-ups, coordinating such
activities with engineering and tooling
o Application of SPC techniques to processing
o Make tooling recommendations based on samplings
o Participate in cost reduction efforts and
o Implementation of automation projects, (Gate cutter for film gates, inline masking and
taping).
o Total cost control for each project
o Responsible for specification of inline-offline equipment, molds, machines, dryers,
thermolators and other injection molding equipment
01/2005
-
01/2006
Injection Molding Manager
Dr. Schneider Automotive Systems
Responsibilities: Supervised a team of 8 employees in the injection molding department
* Coordinated and implemented new product introductions, KANBAN-System and engineering
improvements. Specified Krauss-Maffei machines, Heaters, Robot systems (KM-Robot and
Sepro Robot systems) and Material- Handling systems (Motan-dryer)
* Prepared Dr. Schneider Handbook USA (Specification of molds, tools and injection molding
machines)
* Participate in day-to-day activities to ensure schedules are maintained
* Provide technical guidance
* Troubleshoot molding related problems using established problem-solving techniques and
mentor/develop subordinates to do the same
* Recommend tooling and equipment replacement or expansion as appropriate
* Implement and institutionalize use of industry-recognized standards for documenting process
changes
* Ensure that accurate manufacturing data is reported and use the data extensively to make
decisions
* Work with other departments (assembly, paint-lines and quality) to maximize quality and
efficiency
* Participate in developing operating budget and control departmental spending within defined
limits
* Coordinated and implemented new product introductions, KANBAN-System and engineering
improvements. Specified Krauss-Maffei machines, Heaters, Robot systems (KM-Robot and
Sepro Robot systems) and Material- Handling systems (Motan-dryer)
* Prepared Dr. Schneider Handbook USA (Specification of molds, tools and injection molding
machines)
* Participate in day-to-day activities to ensure schedules are maintained
* Provide technical guidance
* Troubleshoot molding related problems using established problem-solving techniques and
mentor/develop subordinates to do the same
* Recommend tooling and equipment replacement or expansion as appropriate
* Implement and institutionalize use of industry-recognized standards for documenting process
changes
* Ensure that accurate manufacturing data is reported and use the data extensively to make
decisions
* Work with other departments (assembly, paint-lines and quality) to maximize quality and
efficiency
* Participate in developing operating budget and control departmental spending within defined
limits
01/2004
-
01/2005
Process Engineer, Injection Molding
Dr. Schneider Automotive Systems
* Qualification of new molds
* Documentation of all mold trials
* Cycle optimization for existing molds
* Optimization of material flow
* Education and training of processing for molding technicians
* Participation in equipment selection and specification
* Develop programs to maintain equipment at peak operating performance levels
* Develop and evaluate process tooling and new mold start-ups, coordinating this activity with
engineering and tooling
* Application of SPC techniques to processing
* Make tooling recommendations based on samplings
* Participate in mold design and design reviews
* Implementation of automation projects Projects:
* Daimler-Chrysler W164, W251 (Air ventilation Mercedes M and R-class, molds for 50T to 250T
presses)
* BMWE70
* Documentation of all mold trials
* Cycle optimization for existing molds
* Optimization of material flow
* Education and training of processing for molding technicians
* Participation in equipment selection and specification
* Develop programs to maintain equipment at peak operating performance levels
* Develop and evaluate process tooling and new mold start-ups, coordinating this activity with
engineering and tooling
* Application of SPC techniques to processing
* Make tooling recommendations based on samplings
* Participate in mold design and design reviews
* Implementation of automation projects Projects:
* Daimler-Chrysler W164, W251 (Air ventilation Mercedes M and R-class, molds for 50T to 250T
presses)
* BMWE70
01/2002
-
12/2003
Process Engineer, Injection Molding
Dr. Schneider GmbH
* Qualification of new molds
* Documentation of all mold trials
* Cycle optimization for existing molds
* Optimization of material flow
* Education and training of processing for molding technicians
* Participation in equipment selection and specification
* Develop programs to maintain equipment at peak operating performance levels
* Develop and evaluate process tooling and new mold start-ups, coordinating this activity with
engineering and tooling
* Application of SPC techniques to processing
* Make tooling recommendations based on samplings
* Participate in mold design and design reviews
* Participate in cost reduction efforts and
* Implementation of automation projects
* Projects:
o E 60/61 BMW Window-Frames (6 molds for 575T to 650T presses)
o Volvo V40 A-Pillar, Back injection molding (plastic behind fabric), ultrasonic welding and
laser cutting (575T press)
o Daimler-Chrysler W164, W251 (100 tools for-Air ventilation Mercedes M and R-class
molds for 50T to 250T presses)
* Documentation of all mold trials
* Cycle optimization for existing molds
* Optimization of material flow
* Education and training of processing for molding technicians
* Participation in equipment selection and specification
* Develop programs to maintain equipment at peak operating performance levels
* Develop and evaluate process tooling and new mold start-ups, coordinating this activity with
engineering and tooling
* Application of SPC techniques to processing
* Make tooling recommendations based on samplings
* Participate in mold design and design reviews
* Participate in cost reduction efforts and
* Implementation of automation projects
* Projects:
o E 60/61 BMW Window-Frames (6 molds for 575T to 650T presses)
o Volvo V40 A-Pillar, Back injection molding (plastic behind fabric), ultrasonic welding and
laser cutting (575T press)
o Daimler-Chrysler W164, W251 (100 tools for-Air ventilation Mercedes M and R-class
molds for 50T to 250T presses)
01/2001
-
01/2002
Process Engineer-Injection Molding
Wicklein and Wachter Injection-molding and Tool shop
* Responsibilities: Qualification of new molds (Projects for Dr.Schneider and Brose)
* Bergplast, Injection-molding and Tool shop Neustadt/Coburg, GR
* Bergplast, Injection-molding and Tool shop Neustadt/Coburg, GR
01/1999
-
01/2001
Process Engineer
* Responsibilities: Qualification of new molds (Projects for Brose)
01/1993
-
12/1998
Independent Process Engineer
Injection Molding
* Responsibilities: Worked with several tool shops and injection molding shops
01/1987
-
12/1992
Injection Molding Supervisor
Bergplast Injection molding and Tool shop
Reisebereitschaft
Weltweit verfügbar
I'm for internal projects available.
